欢迎访问《图学学报》 分享到:

图学学报

• 智能设计与数字化设计 • 上一篇    下一篇

智能装备故障预测与健康管理系统研究

  

  1. 1. 清华大学机械工程系,北京 100084; 2. 精密超精密制造装备及控制北京市重点实验室,北京 100084
  • 出版日期:2018-10-31 发布日期:2018-11-16

Research on Prognostics and Health Management System

  1. 1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China; 
    2. Beijing Key Lab of Precision/Ultra-Precision Manufacturing Equipment and Control, Beijing 100084, China
  • Online:2018-10-31 Published:2018-11-16

摘要: 针对智能装备预测性维护存在的智能化和网络化程度不高、物理模型建模困难等 问题,研究了数据驱动的智能装备远程故障预测与健康管理系统(PHM)的实施框架、关键技术 和系统开发方法。具体阐述了数据驱动 PHM 系统的运行模式,在此基础上分析了 PHM 系统的 软件架构和关键技术,首先利用 EEMD 对原始信号进行降噪和重构,将重构后的信号作为输入 建立基于 RBF 神经网络的故障诊断模型;然后采用动态神经网络建立基于时间序列的故障预测 模型,并建立基于故障阈值的故障报警机制;最后利用混合编程和网络化开发技术开发了数据 驱动的远程 PHM 系统。实际应用结果表明,该系统能以较高效率完成故障诊断、故障预测等 核心功能,具有良好的实用性。

关键词: 智能装备, PHM, 数据驱动, 智能化, 网络化

Abstract: To solve the problems existing in the intelligent maintenance of intelligent equipment such as low-level intelligentization, networking and the difficulty of establishing physical model, the research is made on the framework, key technologies and system development methods of the data-driven remote prognostics and health management system (PHM) for intelligent equipment. The operating mode of the data-driven PHM system is specifically described. Based on it, the software architecture and key technologies of the PHM system are analyzed. First, the EEMD is used to denoise and reconstruct the original signal, and the reconstructed signal is applied as the input to establish the diagnostic model based on RBF neural network. Then the fault prediction model based on time series is established by dynamic neural network, and the fault alarm mechanism based on the fault threshold is set up. Finally, the hybrid programming and networking are employed to develop the data-driven remote PHM system. The practical application results show that the system, with a good practicability, can efficiently perform the core functions of fault diagnosis and prediction.

Key words: intelligent equipment, PHM, data driven, intelligentization, networking