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一种基于STL模型的5轴高速加工刀轨优化策略

  

  • 出版日期:2011-10-28 发布日期:2015-08-12

An Optimization Strategy of Tool-path for 5-axis High-speed Machining Based on STL Modeling

  • Online:2011-10-28 Published:2015-08-12

摘要: 针对线性插补刀轨不连续且插补点多的缺点,提出了一种基于STL模型的口腔修复体5轴高速铣削数控加工刀轨优化策略。以去除不必要的插补点,简化加工刀轨的数量,优化刀轴矢量包络的曲面为平滑变化的规则面,实现了一种支持HEIDENHAIN数控系统的样条插补新方法。运用该策略线性插补的G代码成功地被转换成样条代码,基于Vericut仿真器,仿真加工出了磨牙冠修复体。结果表明,该优化策略不仅能缩短切削时间、提高加工质量,而且可避免切削颤振。

关键词: 计算机应用, 样条插补, 刀轨优化, STL模型, 口腔修复体

Abstract: Aiming at the linear-interpolation shortage of tangency discontinuities and too many interpolation-points along tool paths, an optimization strategy of tool path is presented for 5-axis high speed machining prostheses based on stereo lithography modeling. In this strategy, unnecessary interpolation points are removed, consequently all the tool paths are simplified; the surface of envelope cutter orientation is smoothed by adopting the advantages of ruled surface; a new method of spline interpolation is put forward to support Heidenhein CNC system. On the basis of these, G-codes generated by linear-interpolation are successfully transformed into Spline-codes. Using Vericut NC simulator, molar crown prostheses are manufactured. The test results show that the profits of the optimization strategy concern the reduction of machining time as well as the quality of the machined parts compared to those of linear-interpolation. Indeed, the tool-path continuity avoids the appearance of marks and facets.

Key words: computer application, spline interpolation, tool-path optimization, STL modeling, prosthesis