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八心圆弧拟合椭圆误差的理论解析及最优解及最优解

  

  • 出版日期:2014-10-30 发布日期:2015-05-05

Theoretical Error Analysis and Optimal Solution for Eight-Center Arcs Ellipse Fitting

  • Online:2014-10-30 Published:2015-05-05

摘要: 在数控加工领域,由于加工刀具一般采用的是球刀,因此在加工非圆的曲面时采
用的是用圆弧拟合的方法转换成圆弧加工,理论拟合精度决定了加工误差;圆弧拟合椭圆有无
数解,针对八心圆弧拟合椭圆没有准确的误差算法导致拟合椭圆的精度较模糊这一问题,根据
图形学理论提出了等差拟合弧的概念,确定了八心圆弧拟合椭圆的定解区间,导出了拟合椭圆
的八心圆弧法向误差超越方程解析式,并用二分法求解,在AutoCAD 环境下应用Visual LISP
语言编程,求解出根据法向误差确定八心圆弧拟合椭圆的最小误差带,从而确定八心圆弧拟合
椭圆的最优解,使八心圆弧是否可以拟合给定形状公差的椭圆有了准确的判断依据。

关键词: 八心圆弧, 等差拟合, 椭圆, 最优解

Abstract: Spherical tools are generally used in the field of numerical control (NC) machining. Arc
fitting method has therefore been applied to machining of non-circular curved surfaces. The
machining error is determined by the fitting accuracy, and arc fitting ellipse has infinite solutions.
Since there is no accurate error calculation algorithm currently for fitting ellipse with eight-center
arcs, accuracy of such fitting ellipse is uncertain. To resolve the issue, this research puts forward a
concept of arithmetic fitting arc based on the theory of graphics. The definite solution interval of
eight-center arcs for fitting ellipse has been identified. A transcendental equation has been derived for
normal error of the eight-center arcs for fitting ellipse, and it is solved using dichotomy method. The
process has been programmed in Visual LISP language in AutoCAD to solve for the minimum error
band of the eight-center arcs for fitting ellipse in terms of normal error, so as to optimize the solution
of eight-center arcs for the fitting ellipse. The paper thus provides a criterion for judging whether
eight-center arcs can fit the ellipse for given form tolerances.

Key words: eight-center arcs, arithmetic fitting, ellipse, optimal solution