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基于作业模式的提梁机有限元仿真分析

  

  1. 1. 石家庄铁道大学河北省交通应急保障工程技术研究中心,河北石家庄 050043;
    2. 中铁建大桥工程局集团第一工程有限公司,辽宁大连 116033)
  • 出版日期:2016-08-31 发布日期:2016-08-09

Simulation Analysis of Girder Hoisting Machine Based on Working Mode

  1. 1. Hebei Engineering Research Center for Traffic Emergency and Guarantee, Shijiazhuang Tiedao University, Shijiazhuang Hebei 050043, China;
    2. China Railway Construction Bridge Engineer Bureau Group 1st Engineering Co., Ltd, Dalian Liaoning 116033,China)
  • Online:2016-08-31 Published:2016-08-09
  • Supported by:
    中国铁路总公司科技研究开发计划重大项目(2014G008-A);河北省教育厅科研项目(QN2014173);河北省交通工程结构力学行为演变与控
    制重点实验室开放课题(201511)

摘要: 既有提梁机设计和结构分析多参考相关规范进行,未考虑走行轨道不平顺、大车
走行不同步等作业工况对整机结构的影响,不利于提梁机作业安全。针对这一问题,基于提梁
机作业模式分析了影响提梁机结构安全的5 种因素,并假定每种影响因素具有3 种取值方式,
采用正交试验设计方法,通过L9(34)正交表合理确定考虑影响因素的工况组合。结合试验结果
对MG450 型提梁机进行了有限元仿真分析,与传统方法进行了计算结果对比分析。研究表明:
作业模式对结构分析结果影响明显,基于作业模式的提梁机有限元分析结果更能够真实地反映
结构受力情况。

关键词: 提梁机, 作业模式, 结构安全, 有限元, 正交试验设计

Abstract: The existing design and structure analysis of a girder hoisting machine refer to the design
code in general, but the unfavorable factors, such as the running rail irregularity, running
asynchronous, etc. are not considered in the process of design and structure analysis. These will even
cause the safety accident. Aiming at solving the safety problem of girder hoisting machine, the five
factors affecting structure safety are proposed based on the particular working condition, and three
values are selected in each factor. In order to scientific arrange the combination of the five factors for
structural safety assessment, the orthogonal design are introduced. The optimal combination scheme
of the five factors are obtained by using of the L9(34) orthogonal table. A MG450 type girder hoisting
machine was taken as example and the ANSYS was used to set up the element model. The
comparative of analysis results based on the working mode and the traditional design method was
carried out, and the effect of working mode was analyzed with experimental test. The analysis results
of girder hoisting machine based on working mode is coincide with the engineering practice.

Key words: girder hoisting machine, working mode, structure safety, finite element method;
orthogonal design