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图学学报 ›› 2021, Vol. 42 ›› Issue (6): 924-930.DOI: 10.11996/JG.j.2095-302X.2021060924

• 图像处理与计算机视觉 • 上一篇    下一篇

面向机器人自主分割的肉品识别分类系统实现

  

  1. 华中科技大学数字制造装备与技术国家重点实验室,湖北 武汉 430074
  • 出版日期:2022-01-18 发布日期:2022-01-18
  • 基金资助:
    国家重点研发计划项目(2019YFB1311005);国家自然科学基金项目(52175510) 

Implementation of meat classification system for autonomous robotic cutting 

  1. State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan Hubei 430074, China
  • Online:2022-01-18 Published:2022-01-18
  • Supported by:
    National Key Research and Development Program of China (2019YFB1311005); National Natural Science Foundation of China (52175510) 

摘要: 针对传统禽类肉品分割环节存在的人工成本突出、卫生安全风险高等世界性难题,集成精准感 知、快速切块、自主剔骨等关键技术,设计了面向机器人自主分割的全自动化生产线工艺流程。基于自主分块 环节形成的鸡胸肉、翅尖、翅中、翅根后续高效自动化分类包装需求,提出了一种结合图像像素个数和卷积神 经网络(CNN)分类的识别方法,建立软硬件协同框架,以满足生产线上图片获取、处理和实时检测等功能要求。 首先,利用提取肉品区域大小区分鸡胸肉和翅尖;然后,基于 CNN 技术识别翅中和翅根并进行分类;最后, 通过对识别算法的参数量和计算量进行分析,估算软硬件协同处理的识别速度。搭建肉品识别系统平台,分析 传送带全速运行下的运动模糊情况,采用数据增强的方式扩展数据集,为了减少计算量,仅采用 R 通道图像数 据作为神经网络的输入。结果表明,鸡胸肉、翅尖的识别准确率达 100%,翅中、翅根的识别准确率达 98.7%, 识别速度可达 0.047 s,可满足禽类肉品 10 000 只/小时的高效分拣的研发需求。

关键词: 机器人, 分拣系统, 自动化生产线, 卷积神经网络, 机器视觉

Abstract: To solve the worldwide problems in the traditional poultry meat cutting process, including high labor costs, high safety risks, and other global problems, a robot autonomous cutting production line system was designed by integrating the key technologies such as accurate perception, rapid cutting, and autonomous deboning. To meet the requirements of efficient automatic classification and packaging for chicken breasts and wings (including wing tip, middle joint, and root) produced in the autonomous cutting process, a new recognition method combining image processing, convolutional neural network (CNN) classification, and the hardware/software collaborative framework was proposed, aiming to achieve the function integration and real-time requirements of image acquisition, processing, and detection. Firstly, the meat area was extracted to distinguish chicken breast and wing tip; secondly, the wing middle and root were classified based on CNN technology; finally, the recognition speed via software/hardware cooperation was estimated by parameter and computational efficiency analysis in the recognition algorithm. With the meat identification system platform built, the motion blur of the conveyor belt at full speed was analyzed, and the data set was expanded by data enhancement. In order to reduce the amount of computation, only the image data of R channel was used as the input of neural network. The results show that the recognition accuracy of chicken breast and wing tip can reach 100%, and that of wing middle and root can reach 98.7%, with recognition speed of 0.047 seconds, which could meet the research and development needs of efficient sorting of 10,000 poultries per hour for future work. 

Key words:  , robot, sorting system, automated production line, convolution neural network, machine vision

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